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Gallagher Corporation is 3D Printing using DLS by Carbon

Polyurethane Digital Printing

We are now 3D printing polyurethane using DLS™ by Carbon®

Gallagher Corporation is already the choice for polyurethane cast molding and injection molding. Now come to us for 3D printing of polyurethane too.

Prototypes and Production.


We are 3D printing using Digital Light Synthesis™ (DLS™) technology invented by Carbon®. DLS is pushing 3D printing beyond just prototyping applications. The material performance, production speed, and finished part quality of DLS make it competitive for production projects.

As a Carbon Production Partner, we make DLS available to you for your custom products.


Make Complex Geometries

3D printing creates possibilities for product designs that would have been costly and time-consuming (or impossible) using traditional manufacturing processes.

  • Complex undercuts
  • Internal channels
  • Surface textures
  • Lattices
  • Features like text, logos, holes, and threads

Reduce Cost

Save time and money in product development and production.

  • Fast and cost-effective for iterating product design
  • Consolidate multi-part assemblies into single components
  • Eliminate production steps necessary with traditional manufacturing
  • No tooling cost and no tooling fabrication delays
  • Efficient production



Reduce Cost

Save time and money in product development and production.

  • Fast and cost-effective for iterating product design
  • Consolidate multi-part assemblies into single components
  • Eliminate production steps necessary with traditional manufacturing
  • No tooling cost and no tooling fabrication delays
  • Efficient production


Get Performance & Quality

Get performance and quality like you’d expect from traditional manufacturing processes.

  • Tough materials that perform like silicone, polyurethane, polypropylene, ABS, or nylon
  • Uniform mechanical properties, independent of print orientation
  • Options for smooth or textured surface finish
  • Precision and tight tolerances

Learn more about 3D printing polyurethane using Digital Light Synthesis by Carbon.

Contact us to talk about how 3D printing could deliver on your production needs. We can supply material technical data and samples.


About Gallagher Corporation

Gallagher G logoWe collaboratively design, precisely mold, and dependably deliver polyurethane components that improve your product’s performance.

Gallagher is a manufacturer of custom polyurethane products. Besides 3D printing, the company also cast molds and injection molds. Each production method has a sweet spot for processing part complexity, production quantities, and polyurethane formulations. With our production versatility, you’ll get the best manufacturing method for your custom polyurethane products.

Located in Gurnee, IL, Gallagher has been family-owned since its founding in 1965. The company is ISO 9001 certified, ISO 14001 certified, and OSHA SHARP approved – evidence of Gallagher’s commitment to quality, the environment, and safety.

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