The Gallagher Blog

Insert Molding From Prototype to Production

Considering the Insert Molding Advantage Insert molding is an advanced manufacturing process that integrates metal or plastic components—called inserts—into a molded part during the molding process. The result is a single, unified component that delivers enhanced mechanical strength, wear resistance, and long-term durability. This process

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Overmolding: Practical for Polyurethane Components

Overmolding introduces a second material that bonds to a pre-formed substrate, delivering ergonomic grips, environmental seals, and integrated shock protection. Polyurethane remains a top choice because its chemistry can be tuned for hardness, elasticity, and chemical resistance without sacrificing processability. When product teams link polyurethane

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Urethane: Proper Formulation and Versatile Manufacturing

Urethane, known for durability, elasticity, and abrasion resistance, is a widely used material in industries ranging from agriculture to military vehicles. Its versatility makes it a go-to choice for components like seals, gaskets, rollers, and bushings. Achieving optimal performance depends on precision—starting with formulation through

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Thermoplastic Polyurethane: Explore Benefits for Industrial Use

Introduction Thermoplastic polyurethane (TPU) is a versatile, high-performance elastomer that has become increasingly valuable in various industrial sectors.  Known for its unique combination of flexibility, durability, and resistance to wear and tear, TPU has gained a strong foothold in industries like automotive, medical, aerospace, and

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Polyurethane Sway Bar Bushings: Automotive Use Guide

Introduction When it comes to vehicle suspension systems, the sway bar plays an important part in maintaining stability and control, especially during cornering. An often overlooked but crucial component of this system is the sway bar bushing.  While traditional rubber bushings have long been the

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Polyurethane Molds: Boosting Performance with Customization

Introduction Polyurethane molds have an important part in manufacturing durable and high-performance components for several industries. As businesses seek to meet increasingly specific demands, customized polyurethane molds provide solutions tailored to the precise needs of each application.  Custom molds allow manufacturers to design with flexibility,

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Thermoplastic Polyurethane vs Silicone: What’s the Difference?

Introduction In various industrial applications, material selection has a critical part in the success of a project. Two popular options, thermoplastic polyurethane vs silicone, are often considered for their unique properties and performance characteristics.  This blog will explore the differences between these two materials, weighing

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Sway Bar Rubber Bushings or Polyurethane: Which is Better?

When it comes to sway bar bushings, choosing the right material can make a significant difference in performance, durability, and longevity. Traditionally, sway bar bushings have been made from rubber, providing a degree of flexibility and comfort in everyday driving conditions. However, polyurethane bushings have gained

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Polyurethane Bushings by Size: Uncover the Right Fit

Polyurethane Bushings by Size: Introduction In industries that rely on machinery, precise components are critical to maintaining optimal performance. One such component, the polyurethane bushing, plays a vital role in reducing friction, dampening vibration, and supporting load-bearing applications. While standard sizes may suffice for some applications,

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Polyurethane Bushings vs. Rubber: Which is the Superior Choice?

Introduction When it comes to selecting bushings, the debate between polyurethane bushings vs. rubber bushings is a crucial one for industries that require durability, wear resistance, and performance under extreme conditions.  While both materials are common in applications such as automotive suspensions, industrial machinery, and

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Best Polyurethane: Discover High-Performance Industrial Use Solutions

Introduction: Best Polyurethane In industrial environments where durability, flexibility, and reliability are critical, the choice of material plays a major role in determining product performance. Polyurethane is a standout material that continues to prove its value across diverse applications.  Whether in the aerospace, automotive, or

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Custom Polyurethane Bushings: A Guide for Custom Solutions

Introduction In highly specialized industrial environments, standard components often fall short of delivering the performance required for unique operational demands.  Custom polyurethane bushings offer a solution that goes beyond off-the-shelf options, providing tailored performance, superior durability, and long-term reliability.  For industries where precision, wear resistance,

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Best Outdoor Polyurethane: Durability for Extreme Conditions

Introduction Polyurethane has become a top choice for outdoor applications due to its exceptional durability, versatility, and ability to withstand harsh environmental conditions.  When selecting the best outdoor polyurethane, it’s essential to consider factors like UV resistance, weatherproofing, and temperature stability.  The unique properties of

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Rubber vs. Urethane Bushings: A Comparison Guide

Introduction Bushings are critical components in industrial applications, providing cushioning and reducing wear between metal parts. Two of the most common materials for bushings are rubber and urethane. When considering rubber vs urethane bushings there are some things to consider. Understanding the pros and cons of

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Polyurethane Wheels: Discover Durable Solutions 

Introduction In industries such as manufacturing, automotive, and material handling, durability and reliability are important when selecting the right components for heavy-duty machinery. Wheels are a prime example of this, as they are often subject to extreme conditions that demand high performance. Polyurethane wheels have

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