Complex Shapes and Bonding

Do you need a component with a hard-to-make shape or that has a multi-material construction?  We do it all: complex shapes, from small to big, and polyurethane permanently bonded to metals, plastics, or composites. More about bonding

Because we mold polyurethane while it’s in a liquid state, we can make some pretty amazing components. Here are some examples:

Two-part polyurethane assembly

Sensors embedded in polyurethane

Polyurethane bonded to a composite hub

Counter angled, internal vanes

Complex shape with molded-in metal features

Polyurethane bonded to a steel base plate

Large forming bladder (2438 mm x 609 mm)

Component designed for stress relief from cyclic impacts

Polyurethane teeth bonded to a glass-filled polycarbonate base

Precisely molded cross-section over the entire 24 foot length

We mold even smaller components too

Overmolded electronics and molded-in OEM logo